Table of Contents
⚠ Disclaimer: This entry may be incomplete, out of date, or inaccurate. It is AI-maintained on a best-effort basis. Do not rely on it as a sole source — verify claims independently using the sources listed below.
Summary
Turning cotton into printed quilting cloth uses five machine families. The documented makers are mostly Swiss, Belgian, Italian, German, and Japanese; the U.S. presence found is in ginning and some dyeing equipment. Most new machines now ship to Asia.
Key Facts
- Type: technology / supply chain map
- Status: Mature, Asia-driven demand
- 2023 shuttleless-loom shipments: 171 thousand (+52%), 96% to Asia & Oceania (ITMF)
- Weaving-machine market: about USD 6.4B in 2023; Picanol, Toyota, Staubli, Dornier, and Itema together about 30–35% (GM Insights, December 2024)
- Short-staple spindles shipped 2023: 9.78 million, 85% to Asia & Oceania
What It Is / How It Works
| Stage | Machine | Makers named in sources (HQ) | U.S. presence found |
|---|---|---|---|
| 1. Ginning (separate fiber from seed) | Gin stands, lint cleaners, bale presses | Lummus Corporation (Savannah, GA; plants in Lubbock TX, Memphis TN, Greenville MS and others; describes itself as the world’s leading full-line cotton-gin supplier — self-described); Continental Eagle (Prattville, AL) | Yes — Lummus. Continental Eagle announced in 2009 a move of main production to Bajaj Steel Industries (Nagpur, India); U.S. production ended in 2012 |
| 2. Spinning (fiber to yarn) | Blowroom, cards, combers, ring, rotor, air-jet spinning | Rieter (Winterthur, Switzerland; sites in ten countries) | Rieter America (Spartanburg, SC) — a U.S. subsidiary office; no U.S. production confirmed |
| 3. Weaving (yarn to greige cloth) | Air-jet, rapier, projectile, water-jet looms | Picanol (Ieper, Belgium); Itema (Colzate, Bergamo, Italy); Toyota Industries (Kariya, Japan; taken private by Toyota Fudosan, delisted June 2026); also Dornier, Staubli, Saurer, Karl Mayer, Fong’s, Lohia, Laxmi, Nisshinbo, Vamatex, Zhejiang Hengtai (GM Insights list; countries not stated) | Itema lists a U.S. subsidiary; no U.S. loom builder found |
| 4. Wet processing (prepare, dye, finish) | Continuous ranges, stenters, jigs, beam/overflow/air-jet dyeing machines | Gaston County Dyeing Machine Co. (Stanley, NC) — first production jet dyeing machine, 1961; FFT foam finishing | Yes — Gaston County. Other makers not sourced |
| 5. Printing | Rotary screen; digital inkjet | SPGPrints (formerly Stork; digital printer since ITMA 1991); Zimmer Austria (Colaris pigment printers, Fujifilm Dimatix StarFire heads); Kornit Digital (Rosh HaAyin, Israel; Americas office Englewood, NJ) | Kornit U.S. office only |
Shipment data (ITMF, 2023)
- Shuttleless looms: 171 thousand (+52%). Air-jet 53 thousand (+34%, 97% to Asia & Oceania, China the main investor); water-jet 92 thousand (+96%); rapier/projectile 27 thousand (+0.1%, India the main investor with 10 thousand).
- Short-staple spindles: 9.78 million (+2%); largest investors China, India, Türkiye, Bangladesh, Uzbekistan, Egypt.
- Finishing: stenters 1,833 units (+3%); jigger/beam dyeing 715; air-jet dyeing 772; overflow dyeing 2,122.
- Cotton-relevant note: water-jet looms are synthetic-only, so cotton quilting cloth is woven on air-jet, rapier, or projectile looms; Itema is described as the only maker of projectile looms.
Printing split
Rotary screen still dominates: Zimmer data show a 97:3 traditional-to-digital mix, SPGPrints said digital was under 10% in 2020. Digital printers (Kornit, Zimmer Colaris) serve short runs.
Notable Developments
- 2026-06: Toyota Industries delisted after Toyota Fudosan’s tender offer.
- 2024-08: ITMF published 2023 machinery shipment statistics.
- 2012: Continental Eagle ended U.S. gin-machinery production at Prattville (announced December 2009).
- 2009-12: Continental Eagle announced it would move main gin-machinery production from Prattville to India.
Key Organizations
See table above. U.S.-based small producers also buy foreign machines: a New Hampshire sock maker’s knitting machines are Italian (Forbes).
Sources
- Lummus Corporation — HQ, plants, products
- WVAS — Prattville cotton gin to close, move operations overseas (2009)
- Rieter 2024 annual report — HQ, divisions
- NCTO — Rieter America — Spartanburg address
- Picanol — Ieper HQ, loom lines
- Wikipedia — Itema
- Wikipedia — Toyota Industries
- GM Insights — weaving machine market — leaders, market size
- ITMF — ITMSS 2023 press release — shipments
- NC State textile history — Gaston County — Stanley, NC; jet dyeing
- Chemical Online — Gaston County Dyeing Machine — product lines
- SPGPrints blog — vendor view
- Textile World — Adopting digital pigment printing
- Wikipedia — Kornit Digital
- Forbes — Manufacturing textiles again in the US